FloorSignal’s AI reads the problem reports your plant already writes — Word, Excel, PDF — and turns them into live quality dashboards. In minutes, not meetings. No new forms, no process change, no IT project — and a confidence score on every field the AI extracts.
BUILT BY SOMEONE WHO SPENT A DECADE WRITING THESE REPORTS BY HAND
Every plant runs on problem reports — but they live in Word files, shared drives, and inboxes. The information exists. The visibility doesn't.
What manual quality reporting typically costs a mid-size plant:
Spent compiling reports and building status slides by hand.
Trends hide across dozens of documents until someone connects the dots.
A defect that ships — or stalls delivery — dwarfs the cost of any software.
TYPICAL INDUSTRY FIGURES — ON A CALL, WE'LL USE YOURS INSTEAD.
Upload the .doc / .docx problem reports, Excel trackers, or PDF forms your team already produces. Batch or one at a time.
The AI reads every report and pulls each field — line, station, defect type, severity, disposition, dates — into structured data. No re-typing, no templates.
Trends, Pareto of failure modes, station hot-spots, open vs. closed aging — refreshed the moment a report lands.
Setup measured in days, not quarters — the AI produces your first dashboard from your own data on day one.
FloorSignal isn't a generic chatbot bolted onto a spreadsheet. It's a document-understanding AI tuned for the way plants actually write problem reports — and engineered so a quality manager can trust every number it produces.
Word, Excel, PDF, QMS exports, scanned forms. The AI maps each one to a single canonical record — no templates, no re-typing, no new software for your team.
Every field carries a confidence score and a link to the source document. Anything under 90% routes to a human before it reaches a dashboard. The AI never silently guesses.
A one-time setup teaches the AI your severity scale and local vocabulary. Every correction becomes training data, so accuracy compounds week over week.
Fair question — quality people should be skeptical of any AI. FloorSignal is explainable AI: it shows its confidence and its sources, so you never have to take its word for anything.
Every extracted value carries a per-field confidence score and links back to the exact source document that produced it.
Any record where the AI is below 90% confidence goes to a human review queue before it touches a dashboard. The AI never silently guesses.
A short one-time wizard: upload 5–10 sample reports, confirm the mapping the AI proposes. Your severity scale, your local vocabulary.
Every human correction becomes a training example for your plant's AI profile — accuracy compounds week over week.
The vital few defect types driving most of your pain, ranked and always current.
Report volume, severity mix, and closure rates over time — by week, month, or program.
See exactly where problems cluster — and whether fixes actually stick.
Every open report with owner and age. Nothing quietly dies in a folder again.
Boardroom-ready PNG slides and PowerPoint decks straight from live data.
Complete, searchable record of every problem and disposition — pulled up in seconds, not scrambled for in days.
Built by a manufacturing operator, for manufacturing operators.
Most quality software is built by software companies guessing at manufacturing. FloorSignal was designed by someone who spent ten years on the floor they’re guessing about.
Send us five recent problem reports. We'll show you your floor in a 30-minute call — no commitment, no setup on your side.
five reports in → your floor on screen → thirty minutes